ISS elements as of October 2007 |
The Integrated Truss Structure forms the backbone of the International
Space Station, with mountings for unpressurized logistics carriers, radiators, solar arrays,
and other equipment. |
In the initial Space Station Freedom plans, a variety of designs for the truss were used,
all of them intended to be shipped up as girders where they would be
assembled and their equipment installed by astronauts on spacewalks once
it had been launched. After the 1991 redesign, NASA switched to shorter,
prefabricated pieces that were easier to install.
Truss components:
Z1 truss:
Z1 truss (above) and Unity Module (below) from STS-92 in October
2000 |
The first truss piece, the Z1 truss, launched aboard STS-92 in October 2000
is being used as a temporary
mounting position for the P6 truss and solar array, attached on the subsequent
shuttle flight, STS-97. Though not a part of the
main truss, the Z1 truss was the first permanent lattice-work structure for the
ISS, very much like a girder, setting the stage for the future addition of the
station's major trusses or backbones. It contains the control moment
gyroscope (CMG) assemblies, electrical wiring, communications equipment, and
two plasma contactors
designed to neutralize the static electrical charge of the space station. It is
unpressurized, but features two Common Berthing
Mechanism docking ports for easy connecting and data communications. One
port is used to connect the Z1 truss to the zenith port of Unity. The
other port was used to temporarily store PMA-3. In October 2007, the P6 was
moved to its permanent position next to P5, and the Z1 truss is now not used for
connecting other elements, but solely to house the CMGs, communications
equipment and the plasma contactors.
|
S0 truss:
S0 truss (above) from STS-110 on April 17, 2002 |
The S0 truss, (also called the Center Integrated Truss Assembly Starboard
0 Truss) forms the center backbone of the Space Station. It was attached on
the top of the Destiny Laboratory Module during STS-110 in April 2002. S0 is
used to route power to the pressurized station modules and conduct heat away
from the modules to the S1 and P1 Trusses. The S0 truss is not docked to the
ISS, but is connected with four Module to Truss Structure (MTS) struts.
|
P1, S1 trusses:
S1 truss element being installed on STS-112 October 10, 2002 |
P1 truss element being installed on STS-113 November 28, 2002 |
The P1 and S1 trusses (also called the Port and Starboard Side Thermal
Radiator Trusses) are attached to the S0 truss, and contain carts to
transport the Canadarm2 and
astronauts to worksites along the space station. They each flow 290 kg (637 lb)
of anhydrous ammonia through three heat
rejection radiators. The S1 truss was launched on STS-112 in October 2002 and the
P1 truss was launched on STS-113 in November 2002.
Detailed design, test and construction of the S1 and P1 structures was conducted
by McDonnell Douglas (now Boeing) in Huntington Beach, CA. First parts were cut
for the structure in 1996, and delivery of the first truss occurred in 1999.
|
P2, S2 trusses:
The P2 and S2 trusses were planned as locations for rocket thrusters in the
original design for Space Station Freedom. Since the Russian parts of the ISS
also provided that capability, the reboost capability of the Space Station
Freedom design was no longer needed at that location. So P2 and S2 were
canceled.
P3/P4, S3/S4 truss assemblies:
The P3/P4 truss assembly being installed during STS-115 September 13, 2006.
Astronauts give scale to the image. |
The newly installed S3/S4 truss assembly during the
first EVA of mission STS-117 on June 11, 2007 |
The P3/P4 truss assembly was installed by the Space Shuttle AtlantisSTS-115
mission, launched September 9, 2006, and attached to the P1
segment. The P3 and P4 segments together contain a pair of solar
arrays, a radiator and a rotary
joint that will aim the solar arrays, and connects P3 to P4. Upon its
installation, no power was flowing across the rotary joint, so the electricity
generated by the P4 solar array wings was only being used on the P4 segment, and
not the rest of the station. Then in December of 2006 a major electrical
rewiring of the station by STS-116 routed this power to the
entire grid. The S3/S4 truss assembly -- a mirror-image of P3/P4 -- was
installed on June 11, 2007 also by Space
ShuttleAtlantis during flight STS-117, mission 13A and mounted to
the S1 truss segment.
Major P3 and S3 subsystems include the Segment-to-Segment Attach System
(SSAS), (SARJ), and Unpressurized Cargo Carrier Attach System
(UCCAS). The primary functions of the P3 truss segment are to provide
mechanical, power and data interfaces to payloads attached to the two UCCAS
platforms; axial indexing for solar tracking, or rotating of the arrays to
follow the sun, via the SARJ; movement and work site accommodations for the
Mobile Transporter. The P3/S3 primary structure is made of a hexagonal shaped
aluminum structure and includes four bulkheads and six longerons.
The S3 truss also supports EXPRESS Logistics
Carrier locations, first to be launched and installed in the 2009 time
frame.
Major subsystems of the P4 and S4 Photovoltaic Modules (PVM) include the two
Solar Array Wings (SAW), the Photovoltaic
Radiator (PVR), the Alpha Joint Interface Structure (AJIS), and Modified
Rocketdyne Truss Attachment System (MRTAS), and Beta Gimbal Assembly (BGA).
|
P5, S5 trusses:
Space Shuttle Discovery's Canadarm-1
robotic arm hands off the P5 truss section to the International Space Station's
Canadarm-2 during shuttle mission STS-116 in December, 2006. |
Space Shuttle
Endeavour approaches the International Space Station during mission
STS-118 with the S5 truss section ready to be installed. |
The P5 and S5 trusses are connectors which will support the P6 and S6
trusses, respectively. The P3/P4 and S3/S4 truss assemblies' length was limited
by the cargo bay capacity of the Space Shuttle, so these
small connectors are needed to extend the truss. The P5 truss was installed on
December 12, 2006 during the first EVA of Space
Shuttle mission STS-116. The S5 truss was brought into orbit by mission STS-118
and installed on August 11, 2007.
|
P6, S6 trusses:
The P6 truss was the second truss segment to be added, because it contains a
large Solar Array
Wing (SAW) that generated essential electricity for the station, prior to
activation of the SAW on the P4 truss. It was originally mounted to the Z1 truss
and had its SAW extended during STS-97, but SAW was folded, one
half at a time, to make room for the SAWs on the P4 and S4 trusses, during STS-116 and
STS-117 respectively. Shuttle mission STS-120 (assembly mission 10A) detached the
P6 truss from Z1, remounted it on the P5 truss, redeployed its radiator panels
and attempted to redeploy its SAWs. One SAW (2B) was deployed successfully but
the second SAW (4B) developed a significant tear that temporarily stopped
deployment at around 80%. This was subsequently fixed and the array is now fully
deployed. A later assembly mission (the out of sequence STS-119) will mount the S6 truss
on the S5 truss and provide a fourth and final set of solar arrays and
radiators.
Truss subsystems:
Solar arrays:
International Space Station on November 5, 2007 after relocation of the P6
truss assembly (far right) by STS-120 |
close-up view of solar array folded like an
accordion. |
The International
Space Station's main source of energy is from two of the four
large U.S.-made photovoltaic arrays
currently on the station, sometimes referred to as the Solar Array Wings
(SAW). The first pair of arrays are attached to the P6 truss segment, which was
launched and installed on top of Z1 in late 2000 during STS-97. It was relocated to it's
final position, bolted to the P5 truss segment, in november 2007 during STS-120. The second pair was
launched and installed in September 2006 during STS-115, but they didn't provide
electricity until STS-116 in December 2006 when the station got an
electrical rewiring. A third pair of arrays was installed during STS-117 in June
2007. A final pair is planned to arrive on STS-119. More solar power was to
have been available via the Russian-built Science Power
Platform, but it was cancelled.
Each of the Solar Array Wings are 34 m (112 ft) long by 12 m (39 ft) wide,
and are capable of generating nearly 32.8 kW of DC power. They
are split into two photovoltaic blankets, with the deployment mast in between.
Each blanket has 16,400 silicon photovoltaic cells,
grouped into 82 active panels, each consisting of 200 cells, and each cell is 8
cm ² with 4,100 diodes
|
Each pair of blankets is folded like an accordion for compact delivery
to space. Once in orbit, the deployment mast between each pair of blankets
unfolds the array to its full length. Gimbals, known as the Beta
Gimbal Assembly (BGA) are used to rotate the arrays so that they face the
Sun to provide maximum power to the Space Station<.
Solar Alpha Rotary Joint:
The Alpha joint is the main rotary joint allowing the solar arrays to
track the sun; in nominal operation the alpha joint rotates by 360° each orbit.
One Solar Alpha Rotary Joint (SARJ) is located between the P3 and P4 truss
segments and the other is located between the S3 and S4 truss segments. When in
operation, these joints continuously rotate to keep the solar array wings on the
outboard truss segments oriented towards the Sun. Each SARJ is 10 feet in
diameter, weighs approximately 2,500 pounds and can be rotated continuously
using bearing assemblies and a servo control system. On both the port and
starboard sides, all of the power flows through the Utility Transfer Assembly
(UTA) in the SARJ. Roll
ring assemblies allow transmission of data and power across the rotating
interface so it never has to unwind. The SARJ was designed, built and tested by
Lockheed Martin and its subcontractors.
Power Conditioning and Storage:
The Sequential Shunt Unit (SSU) is designed to coarsely regulate the solar
power collected during periods of insolation - when the arrays collect power
during sun-pointing periods . A sequence of 82 separate strings, or power lines,
leads from the solar array to the SSU. Shunting, or controlling, the output of
each string regulates the amount of power transferred. The regulated voltage
setpoint is controlled by a computer located on the IEA and is normally set to
around 140 volts. The SSU has an overvoltage protection feature to maintain the
output voltage below 200 V DC maximum for all operating conditions. This power
is then passed through the BMRRM to the DCSU located in the IEA. The SSU
measures 32” by 20” by 12” and weighs 185 pounds.
The power storage system consists of a Battery Charge/Discharge Unit (BCDU)
and two battery assemblies.
The BCDU serves a dual function of charging the batteries during solar
collection periods, and providing conditioned battery power to the primary power
busses (via the DCSU) during eclipse periods. The BCDU has a battery charging
capability of 8.4 kW and a discharge capability of 6.6 kW. The BCDU also
includes provisions for battery status monitoring and protection from power
circuit faults. Commanding of the BCDU is from the IEA computer.
Each battery assembly consist of 38 lightweight Nickel Hydrogen cells and
associated electrical and mechanical equipment. Each battery assembly has a
nameplate capacity of 81 A·hr and 4 kW·hr. This
power is fed to the ISS via the BCDU and DCSU respectively. The batteries have a
design life of 6.5 years and can exceed 38,000 charge/discharge cycles at 35%
depth of discharge. Each battery measures 40” by 36” by 18” and weighs 375
pounds.
Truss and solar array assembly sequence:
- Truss segments in orbit
- Truss segments pending a Shuttle launch
Element |
Flight |
Launch date |
Length (m) |
Diameter (m) |
Mass (kg) |
Z1 truss |
3A - STS-92 |
October 11, 2000 |
4.9 |
4.2 |
8,755 |
P6 truss - solar array |
4A - STS-97 |
November 30, 2000 |
73.2 |
10.7 |
15,824 |
S0 truss |
8A - STS-110 |
April 8, 2002 |
13.4 |
4.6 |
13,971 |
S1 truss |
9A - STS-112 |
October 7, 2002 |
13.7 |
4.6 |
14,124 |
P1 truss |
11A - STS-113 |
November 23, 2002 |
13.7 |
4.6 |
14,003 |
P3/P4 truss - solar array |
12A - STS-115 |
September 9, 2006 |
13.8 |
4.8 |
15,824 |
P5 truss - spacer |
12A.1 - STS-116 |
December 9, 2006 |
3.37 |
4.55 |
1,864 |
S3/S4 truss - solar array |
13A - STS-117 |
June 8, 2007 |
73.2 |
10.7 |
15,824 |
S5 truss - spacer |
13A.1 - STS-118 |
August 8, 2007 |
3.37 |
4.55 |
1,818 |
P6 truss - solar array (relocation) |
10A - STS-120 |
October 23, 2007 |
- |
- |
- |
S6 truss - solar array |
15A - TS-119 |
July 2008 |
73.2 |
10.7 |
15,824 |
PFCS units:
Truss section Solar array wing Launched
1 Port 6 IEA 2B 2000 Dec 1 - removed to Port 6 Long Spacer on May 13, 2013 (during Exp. 35)
2 Port 6 IEA 4B 2000 Dec 1
3 Port 6 LS EEATCS 2000 Dec 1 - moved to Port 6 IEA/2B on May 13, 2013
4 Port 6 LS EEATCS 2000 Dec 1
5 Lab ESP-1 - 2001 Mar 8 (Spare)
6 Port 4 IEA 2A 2006 Sep 9
7 Port 4 IEA 4A 2006 Sep 9
8 Stbd 4 IEA 1A 2007 Jun 8
9 Stbd 4 IEA 3A 2007 Jun 8
10 Stbd 6 IEA 1B 2009 Mar 15
11 Stbd 6 IEA 3B 2009 Mar 15
Ref: #7(JR679), #98 - update: 24.06.13